ROTARY FILLING MACHINES FOR 5 GALLONS LINES

TURNKEY SOLUTIONS FOR DIFFERENT NOMINAL PRODUCTION SPEEDS 

Even if easy to be bottled, still water needs fillers with accurate design for the cleaning process.
Starting from a long experience with level gravity fillers still available in the product range, in the last years the research and development of METALNOVA has been concentrated on the electronic volumetric fillers, that can be realized in rotary and linear version according to bottle dimensions and production speeds.

    ELECTRONIC VOLUMETRIC FILLING SYSTEM BASED ON MAGNETIC FLOWMETERS

THE MODERN SYSTEM TO FILL STILL WATER IN HYGENIC AND FLEXIBLE CONDITIONS

KEY FEATURES:

• Electronic volumetric filling system based on magnetic flow meters.
• The functioning of these instruments is guaranteed for still products with specific electric conductivity higher than 50 uS/cm (value to be considered at the filling temperature).
• Filling without contact between bottle and filling valve.
• Filling valve opening by pneumatic electro valve driven by bottle presence sensor signal (opening) and flow meter signal (closure).
• Double filling speed, to guarantee reduced filling time and to avoid product splash out.
• Electric board for the flow meter signal management and electro valves for filling valve controls installed on the carousel to guarantee easy access.
  Volume set up for each filling valve in the operator touch screen panel. 
• Memorization of parameters set for each bottle size, with the possibility to select them from the operator touch screen panel. 
• External product feeding tank complete with level control, infeed valve, spray ball for cleaning, pump for product transfer to the filling valves. 
• Product transfer from external feeding tank to the filling valves by pump driven by inverter to keep constant pressure or by gravity (for foaming products). 
• Lower manifold for the connection fixed pipe – rotating pipe with ceramic facing in the sliding parts to guarantee longer life.
• Product distribution from central pipe to filling valves with small distributor easy to clean. 
• Upper manifold for compressed air and electric signals distribution with ceramic facing in the sliding parts to guarantee longer life. 
• Small central manifold to feed the filling valves. 
• Parts in contact with the product in stainless steel AISI 304 (standard) or AISI 316 (on demand). 
• Sealing rubber complying with food norms. 
• Machine predisposed for hot CIP in recirculation (CIP group excluded).
  Dummy bottles with manual (standard) or automatic (on demand) set up. 
• Carousel frame manufactured in stainless steel AISI 304. 
• Centring of the containers under the filling valve with grippers in the neck.
  Container support from the bottom with fixed plates without the necessity of bottle lifters.